Penetration of plastic to metal insert
Continue with downward pressure until the insert is at the desired depth, then remove the heat and hold the insert in place long enough for the plastic to stiffen. Install a screw to expand the insert and drive the knurls into the surrounding plastic.
Grooves 24 are of sufficient length so that, when the master cylinder is at rest, the grooves allow brake fluid to pass beneath A seal point 42 of cup 41 and emerge in annular chamber 44 situated between cups 31 and The goal is to heat the plastic just enough that it softens.
Press Fits and Inserts
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This method protects the surface quality of the part and can allow insertion into tight areas of a complex part. It can happen that, when the push rod is quickly released, the brake fluid contained in the master-cylinder pressure chambers drops below atmospheric pressure due to the action of the primary and secondary springs, which repulse the pistons more rapidly than the flow capacity of the brake fluid in the master cylinder.
Description: The primary piston is preferably made of a thermoset plastic and, more preferably, of phenolic resin filled with glass fibers.